Features of M alloy

The only innovative soft magnetic material that combines the highest magnetic flux density with the best soft magnetic properties.

Nanocrystalline soft magnetic alloy “M alloy” has high magnetic flux density, excellent soft magnetic properties, and low loss, which were considered difficult to achieve in the past.

We have established new alloy compositions and nanocrystallization heat treatment technologies for application to small electronic components, motors, and transformers, and are engaged in product and technology development.

malloy_graph
magnetic flux density (B)~1.7T
coercive force (Hc)~0.6-2A/m
permeability (μ@1kHz)>40000
Plate thickness 14~25μm
(Tolerance within 2μm)
Plate width 20~210mm
cost Almost equal to Fe-based amorphous alloys and high-grade silicon steel, less than half of conventional nanocrystalline material (Y)

Our Technology

1 Nanocrystallization heat treatment of M alloy (mass production) and process to commercialization

Nanocrystallization heat treatment of M alloy (mass production) and process to commercialization

2 Application to magnetic (electronic) components (amorphous, compared to conventional nanocrystals)

Application to magnetic (electronic) components (amorphous, compared to conventional nanocrystals)

3 Current magnetic properties (amorphous, compared to conventional nanocrystals)
high B, further improvement of soft magnetic properties underway

Dependence of iron loss on magnetic flux density
malloy_info01

Comparison of iron loss (W/kg) at 50 Hz

Toroidal core Bm(T)
0.8 1.0 1.2
M alloy core 0.03 0.05 0.07
Conventional nanocrystals(Y)(FeNbSiBCu) 0.03 Unmeasurable
Fe-based amorphous 0.23 0.35 0.44
Conventional nanocrystals(M)(FeSiBPCu) 0.11 0.17 0.24
Frequency dependence of magnetic permeability
Frequency dependence of magnetic permeability

Frequency dependence of magnetic permeability (µ´)

Toroidal core Frequency(kHz)
1 10 100 1,000
M alloy core 51,000 46,000 17,000 1,650
Conventional nanocrystals(Y)(FeNbSiBCu) 72,000 58,000 15,000 1,650
Conventional nanocrystals(M)(FeSiBPCu) 10,000 9,600 4,800 740
Frequency dependence of iron loss at 1.0T
Frequency dependence of iron loss at 1.0T
Coercivity in DC BH-loop
Coercivity in DC BH-loop

4 Application to motors and transformers

The application of M alloy to EV motors is expected to significantly improve power consumption, reduce the load on batteries, and improve driving range. In addition, the price of batteries, which account for 35% of the total price of EVs, can be lowered. This in turn is expected to reduce the price of EVs, which has been a barrier to the spread of EVs.

Application to motors and transformers
Comparison of iron loss dependence on magnetic flux density
Comparison of iron loss dependence on magnetic flux density
Single plate Iron loss(W/kg)
W1.0T/50Hz W1.5T/50Hz W1.0T/1kHz W1.5T/1kHz W1.0T/10kHz W1.5T/10kHz
M alloy core 0.32 0.60 14.1 27.0 215 540
Non-directional electromagnetic steel plate 0.81 2.0 68.0 170 Unmeasurable Unmeasurable

Contact Us

LABO・CITY SENDAI
6-6-3 Minamiyoshinari, Aoba-ku, Sendai
Miyagi, 989-3204 JAPAN
TEL:+81-22-343-6877
E-mail:info@akmakino.com

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